CIVIL ENGINEERING

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Vatral® 200 – the viscous fire protection adhesive in a tube

Our product Vatral®200 is suitable for very small joints. It can easily be applied with the appropriate volume andcreates quickly a strong bonding to a component.

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Processing

Informations:
  • Applicable for gaps with a width of up to 0,5cm
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Application examples

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Technical data

Density
Approx. 1,60 g/cm3

Colour
Light ivory

Behaviour in fire
A1
DIN EN 13501-1:2010
Non combustible
According to IMO FTPC part 1

Determination of adhesive strength
0,4 N/mm2
In analogy with DIN EN 1015-12:2016

Fracture pattern
A

Viscosity
Viscous

pH-value
Approx. 11 at 23 °C

Vatral® 1030

Fire Protection Adhesive

one is produced high-temperature resistant, one components adhesive from mineral/inorganic organic hybrid binders. Specific use of easy fillers increases the productiveness and improves the processing quality.

Vatral® 1030 was developed especially to stick mineral wool together with a mortar like adhesive order with each other or on mineral or metallic sub-reasons flatly. Closing or fulfilling gaps. Particularly in compensation on uneven areas as well as for the joint free processing (top surfaces adhesion).

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Your advantages

Not combustible (euro class A1 according to DIN EN 13501-1)

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shipbuilding admittance in accordance with IMO FTPC part 1

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Slight processing

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By the proof of the fire class A1 and the use as mortar according to DIN EN 998-2:2010 Vatral®1030 can be used as a material component in not homogeneous building materials considering the DIN EN 13501-1:2010-01

The closely set limits for not material components according to DIN EN 13501-1:2010-01 are dropped.

The applied layer thickness of Vatral® 1030 on insulations of the euro league A1 can be higher than 1cm without having influence on their classification.

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Application examples

Adhesion of mineral insulating materials or fire protection boards. In particular it is used for a joint free installation or to compensate uneven areas. The adhesive strength of Vatral® 1030 got prepared for the use of heavy mineral wools.

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Tensile test vertical to the surface layer according to DIN 53929

60 mm rock wool 160 kg/m³ on chipboard stuck.

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With Vatral® 1030 stuck together and at room temperature dried, cut centrically.

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Tensile tests with rock wool 160 kg/m3, show that the combine in the adhesion withstands higher attractions than the rock wool into himself.

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Vatral® 1030 can be charged up to 1100 degrees Celsius, above 900 degrees Celsius melts a part of the fillers of the adhesive and forms a ceramic compound with the containing mineral components. The sticking effect keeps also above 900 degrees Celsius.

160 kg/m³ a heavy rock wool stuck together with Vatral® 1030 and dried at room temperature, burned in the annealing furnace at 1100 degrees Celsius then for 4 hours.

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Processing

The adhesive is ready for use. Stirring up the adhesive before the processing.

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The processing can be carried out with serrated spatulas.

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The areas to be stuck together must be dry, dust and fat-free. The room temperature mustn’t be during the processing less than 5 degrees Celsius.

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The tools must be immediately cleaned with water after use.

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Further notes

Small proportions of the binder volatilize from temperature of 150 °C. Pay attention to the details in the safety data sheet.

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This we can do better

HSMC-Vatral-150-650_1

Vatral® 150/650

the intelligent technical insulation made of mortar and moldings

HSMC-Hochbau-Vatral-150-650-1
HSMC-Hochbau-Vatral-150-650-2
HSMC-Hochbau-Vatral-150-650-3

The most effective solution for stable insulation free of convection and thermal bridges and with increased protection against fire, mould and rust. Usable in industrial plants, vessels, offshore or building construction.

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Reduce your operating costs

Use the advantages of Vatral® 150/650 for new energy-saving solutions with considerably reduced insulation thicknesses.
Not only the required area reduces because of lower insulation thicknesses, but also the energy balance improves by a lower thermal radiation due to smaller surfaces.

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Simple in the handling, safe and homogeneous

Combinations of our Vatral® 150/650 products allow a thin and thermal-bridge-free insulation. Thus hot spots are no longer a threat as a main source of danger.

Vatral® 150/650 mortar resembles a modelling clay which can be easily distributed and adjusted to different forms. Due to the easy handling of Vatral® 150/650 mortar even complex constructions can be insulated easily, fast and free of thermal bridges. Particularly in combination with Vatral® plates, pipe shells and moldings.

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Variable, smokeproof – preventing rust and mould

Filling hollow space, compensating faults or irregularities, preventing convection:
These are our strengths.

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HSMC-Vatral-150-650_6
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Differences, which make the difference

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High flow resistance
= low convection
= low thicknesses
of insulation layer
= low heat loss

(by reduced surfaces at the same surfaces temperature)

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Even at high temperatures there is almost no convection in Vatral® 150/650 due to the production of flow resistances of 6000 kPa·s/m2.
Vatral® 150/650 mortar and moldings are therefore ideally suitable for insulations, where draughts cannot be excluded completely on or behind the insulation.

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Smoke-proof

Vatral® 150/650 is stable in the case of fire and prevents the gas flue even without an additional cover.

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High temperature resistance

With a maximum service temperature of 900 °C according to DIN EN 14706 the first insulation with ceramic insulation layers is not necessary for most application areas.

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High compressive strengths

Lower insulation thicknesses already result from thermal-bridge-free insulation by renounciation of supporting constructions for perhaps necessary metal covers.

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Safe against rust and moulds

Cavities, irregularities or faults are difficult to fill with conventional insulation material without a rest of faults. Heat bridges are the consequence. The energy loss is not the only negative consequence. Heat bridges can allow the intrusion of condensation water which leads to mould and humidification of the components. The relatively high moisture resistance factor of 10 μ of Vatral® 105/650 in comparison to other insulation material supports the prevention of water vapour convection in addition.

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New products make new solutions possible

Fast and easy in the renovation

Damages to insulations can be fixed quickly and simply with Vatral® 150/650 mortar any time.

Moreover, surfaces can be concealed in addition with fleeces, fabrics or aluminium foils as soon as the mortar has dried.

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A cladding with Vatral® 200-soaked glass fabrics produces additionally a high-shock-resistance insulation by keeping the high fire resistance.
We offer corresponding foils, glass fabrics and adhesives in our assortment.

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Technical data
Vatral® 150/650 mortar, plate, pipe shell & pipe shell MPA

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HSMC® – the specialist for technical insulating mortar

Vatral® stands for very light mortar with a variable fibre matrix, ceramic and nano-based inorganic hybrid binders, different mineral closed-cell micro hollow spheres as well as functional additives.

Vatral® mortar resembling a kneading or modelling Clay which can easily distributed and adjusted to different forms.

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Vatral® Defence A1

Mortar

Vatral® Defence A1 – the fastest solution for the closure of remaining gaps

Vatral® Defence A1 is a ready to use, pasty mortar.

It is self-hardening and easy to process by hand. The specific properties – the smoothness and the extra low tare weight – make the mortar the ideal solution for a mineral closure of remaining gaps of cable feedthrough. Even bore holes can easily be filled planar on the component surface.

For the isolation according to German LAR and the closure of remaining gaps of many approved systems Vatral® Defence A1 is the fastest and most effective
solution.

Especially small remaining gaps induced by core bores can be filled easily and reliably even under space limitation.

By the professional closure of gaps a persistent and efficient fire protection can be guaranteed.

Your advantages of Vatral® Defence A1:

  • ready to use without stirring
  • easy to process by hand
  • ideal for closing remaining gaps according to German MLAR – especially under space limitation
  • processible without casing – also in ceilings
  • melting point ≥ 1000 °C
  • measurement thermal conductivity (λ10) = 0,052 W/(m·K)
  • application direct on pipes in walls/ceilings (German MLAR 4.2 and 4.3)