PRODUCTS

The special adhesive:

Industry, shipbuilding, offshore, building and construction industry

For sticking mineral wool, -calcium silicate, and Vatral board insulation together with each other, on metal or with covering fabrics and tissues

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Vatral® 200

a versatile silicate adhesive is. Mineral additions give a high resistance to heat to Vatral® 200. The adhesive is useable for temperatures up to 1250 °C also at repeating cooling’s.

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Fire protection adhesive hardens both physical by water removal and by reaction with air carbonic acid.

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do not tend to flow and form a top flat film already after approx. 4 minutes. (Recommended process time until 15 minutes when using tooth spatulas)

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a one component ready for use adhesive is.

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Your advantages

  • Not combustible (euro class A1 according to DIN EN 13501-1)
  • shipbuilding admittance in accordance with IMO FTPC part 1
  • High resistance to heat
  • Equipped hydrophobically.
    Modern age silicone resin providing a reduced absorption of water.
  • No offensive smell
  • Slight processing
  • High adhesive strength
  • Due to the fire examination of one’s own no restriction in the order quantity and thickness at composite units
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Application examples

  • Board insulations stick together from mineral wool on metallic sub-reasons
  • Facing of mineral wool Board insulations with fleeces, covering fabrics or cloths
  • Of mineral wool Board insulations stick together with each other without restriction of the application amount or thickness!
  • Fixing of isolating mattresses, special for vibrating machines
  • Glueing of mineral and ceramic fibre isolation material in the high temperature range
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Processing

  • Vatral® 200 is an adhesive ready for use. Mixing briefly before the processing.
  • The adhesion should be carried out within 15 minutes. Longer process times must be tested in advance.
  • Vatral® 200 hardens by drying and reaction with CO2 from the air. A sufficient contact to the surrounding air has to be ensured to the tempering and re-evaporation.
  • The areas to be stuck together must be dry, dust and fat free. Sharpening lacquered or coated areas if necessary. The room temperature mustn’t be during the processing less than 10 °C.
  • On a sandy underground we recommend painted a first with Vatral® L 200B/30.
  • The tools must be immediately cleaned with water after use.
  • The processing can be carried out either with conventional spatula, particularly toothed spatula, or with a squeegee or a roller system.
  • For the industrial processing the viscosity can be adapted by Vatral® 200 at squeegee, rollers and spraying order systems.
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Further notes

Suitable protective gloves and safety goggles carry. Pay attention to the details in the safety data sheet.

Irritancy at touch with the eyes and the skin. Washing up with water thoroughly at touch with the eyes or the skin.

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Vatral® 1030

Fire Protection Adhesive

one is produced high-temperature resistant, one components adhesive from mineral/inorganic organic hybrid binders. Specific use of easy fillers increases the productiveness and improves the processing quality.

Vatral® 1030 was developed especially to stick mineral wool together with a mortar like adhesive order with each other or on mineral or metallic sub-reasons flatly. Closing or fulfilling gaps. Particularly in compensation on uneven areas as well as for the joint free processing (top surfaces adhesion).

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Your advantages

Not combustible (euro class A1 according to DIN EN 13501-1)

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shipbuilding admittance in accordance with IMO FTPC part 1

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Slight processing

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By the proof of the fire class A1 and the use as mortar according to DIN EN 998-2:2010 Vatral®1030 can be used as a material component in not homogeneous building materials considering the DIN EN 13501-1:2010-01

The closely set limits for not material components according to DIN EN 13501-1:2010-01 are dropped.

The applied layer thickness of Vatral® 1030 on insulations of the euro league A1 can be higher than 1cm without having influence on their classification.

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Application examples

Adhesion of mineral insulating materials or fire protection boards. In particular it is used for a joint free installation or to compensate uneven areas. The adhesive strength of Vatral® 1030 got prepared for the use of heavy mineral wools.

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Tensile test vertical to the surface layer according to DIN 53929

60 mm rock wool 160 kg/m³ on chipboard stuck.

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With Vatral® 1030 stuck together and at room temperature dried, cut centrically.

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Tensile tests with rock wool 160 kg/m3, show that the combine in the adhesion withstands higher attractions than the rock wool into himself.

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Vatral® 1030 can be charged up to 1100 degrees Celsius, above 900 degrees Celsius melts a part of the fillers of the adhesive and forms a ceramic compound with the containing mineral components. The sticking effect keeps also above 900 degrees Celsius.

160 kg/m³ a heavy rock wool stuck together with Vatral® 1030 and dried at room temperature, burned in the annealing furnace at 1100 degrees Celsius then for 4 hours.

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Processing

The adhesive is ready for use. Stirring up the adhesive before the processing.

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The processing can be carried out with serrated spatulas.

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The areas to be stuck together must be dry, dust and fat-free. The room temperature mustn’t be during the processing less than 5 degrees Celsius.

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The tools must be immediately cleaned with water after use.

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Further notes

Small proportions of the binder volatilize from temperature of 150 °C. Pay attention to the details in the safety data sheet.

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Vatral® 125/150

Fire Protection Mortar

an especially developed mortar is for the shipbuilding with excellently composite fire protective, adhesive, heat-insulating and acoustic qualities.

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Technical Data

Dry bulk density:
  • approx. 125 kg/m³
Colour:
  • Light Grey
Fire behaviour:
  • Not flammable according to IMO FTPC Part 1
Module B:
  • EC- Type Examination Certificate
  • Certificate No.: 107.087
Module D:
  • Certificate No.: SEE 17079
Measurement thermal Conductivity:
  • ≈ 0,040 W/mK according to DIN EN 12667
Maximum application temperature:
  • ≤150 °C
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Use

Vatral® 125/150 Fire Protection Mortar

is ready for use. Before the processing mix slowly and carefully, not dilute down! The processing can be carried out with steel spatula. The underground must be clean, dry, dust and fat-free. The room temperature mustn’t be less than 5 degrees Celsius during the processing. The mortar can be after it has dried sharpened, drilled and cut. The parts modelled ready harden at room temperature, however, can be hardened also into stoves.

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Vatral® 125/150

Fire Protection Board

an especially developed plate is for the shipbuilding with excellently composite fire protective, heat-insulating and acoustic qualities.

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Technical Data

Dry bulk density:
  • approx. 125 kg/m³
Colour:
  • Light Grey
Fire behaviour:
  • Not flammable according to IMO FTPC Part 1
Module B:
  • EC- Type Examination Certificate
    Certificate No.: 107.087
Module D:
  • Certificate No.: SEE 17079
Measurement thermal Conductivity:
  • ≈ 0,040 W/mK according to DIN EN 12667
Maximum application temperature:
  • ≤150 °C
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Use

Vatral® 125/150 Fire Protection Board

application finds in the shipbuilding. Usable in walls, ceilings, cold-storage area and cabinetry. Into combination with Vatral® 125/150 fire protection mortar also complicated constructions can be isolated warmth bridge freely. The plate can be cut and laminated, sharpened, drilled. Suitable cutting devices are among others: Oscillating saws, electrical fret-saw or rip saw. Noticing dust release.

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Heating register

Heating register

Shipping containers

This we can do better

HSMC-Vatral-150-650_1

Vatral® 150/650

the intelligent technical insulation made of mortar and moldings

HSMC-Vatral-150-650_3
Picture © thyssenkrupp Marine Systems
Picture © thyssenkrupp Marine Systems
HSMC-Vatral-150-650_5

The most effective solution for stable insulation free of convection and thermal bridges and with increased protection against fire, mould and rust. Usable in industrial plants, vessels, offshore or building construction.

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Reduce your operating costs

Use the advantages of Vatral® 150/650 for new energy-saving solutions with considerably reduced insulation thicknesses.
Not only the required area reduces because of lower insulation thicknesses, but also the energy balance improves by a lower thermal radiation due to smaller surfaces.

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Simple in the handling, safe and homogeneous

Combinations of our Vatral® 150/650 products allow a thin and thermal-bridge-free insulation. Thus hot spots are no longer a threat as a main source of danger.

Vatral® 150/650 mortar resembles a modelling clay which can be easily distributed and adjusted to different forms. Due to the easy handling of Vatral® 150/650 mortar even complex constructions can be insulated easily, fast and free of thermal bridges. Particularly in combination with Vatral® plates, pipe shells and moldings.

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Variable, smokeproof – preventing rust and mould

Filling hollow space, compensating faults or irregularities, preventing convection:
These are our strengths.

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HSMC-Vatral-150-650_6
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Differences, which make the difference

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High flow resistance
= low convection
= low thicknesses
of insulation layer
= low heat loss

(by reduced surfaces at the same surfaces temperature)

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Even at high temperatures there is almost no convection in Vatral® 150/650 due to the production of flow resistances of 6000 kPa·s/m2. Vatral® 150/650 mortar and moldings are therefore ideally suitable for insulations, where draughts cannot be excluded completely on or behind the insulation.

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Another advantage of the high flow resistances is the reduction of the risk of fire of insulants polluted with oil or other combustible substances. By minimization of the oxygen supply and a homogeneous, hot-spot-free insulation a spontaneous combustion or glowing as a result of contamination inside the material is prevented from the beginning.
Vatral® 150/650 is therefore the better solution for combustible applications like thermal oil and gas pipes compared to other insulation materials with low flow resistances.

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Smoke-proof

Vatral® 150/650 is stable in the case of fire and prevents the gas flue even without an additional cover.

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High temperature resistance

With a maximum service temperature of 900 °C according to DIN EN 14706 the first insulation with ceramic insulation layers is not necessary for most application areas.

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High compressive strengths

Lower insulation thicknesses already result from thermal-bridge-free insulation by renounciation of supporting constructions for perhaps necessary metal covers.

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Low and slow oil absorption

The high share of the closed-cell micro hollow spheres in Vatral® 150/650 reduces the speed of penetration of oils as well as the maximum oil absorption. Even at fire influence from outside the pollutions penetrated into Vatral® 150/650 only slowly take part in the fire on the surface. Fire-fighting operation is thereby made easier and shortened fundamentally.

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By the high share of the closed-cell micro hollow spheres penetration of dust is not possible. There is no effect received to the insulation also in the long run.

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Safe against rust and moulds

Cavities, irregularities or faults are difficult to fill with conventional insulation material without a rest of faults. Heat bridges are the consequence. The energy loss is not the only negative consequence. Heat bridges can allow the intrusion of condensation water which leads to mould and humidification of the components. The relatively high moisture resistance factor of 10 μ of Vatral® 105/650 in comparison to other insulation material supports the prevention of water vapour convection in addition.

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New products make new solutions possible

Fast and easy in the renovation

Damages to insulations can be fixed quickly and simply with Vatral® 150/650 mortar any time.

Moreover, surfaces can be concealed in addition with fleeces, fabrics or aluminium foils as soon as the mortar has dried.

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A cladding with Vatral® 200-soaked glass fabrics produces additionally a high-shock-resistance insulation by keeping the high fire resistance.
We offer corresponding foils, glass fabrics and adhesives in our assortment.

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Technical data
Vatral® 150/650 mortar, plate, pipe shell & pipe shell MPA

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Simply the best solution

1. Thermal oil and high temperature pipelines

We are in research and development at home. At here a project of the DLR (German centre for aerospace in Stuttgart) together with our partner BTG Kiel.

2. Shipbuilding

Application of Vatral® 150/650 in the shipbuilding industry is diverse, particularly in areas, where space is limited for a sufficient insulation. Here the modernization of the exhaust gas pipe on Neuwerk with 4cm Vatral® 150/650

3. Power stations

By using Vatral® 150/650 for example in heat exchange pipes or other pipes with high temperatures the energy balance of the plants is improved. Vatral® 150/650 can also be applied by hand extensively, fast and easily.

4. Navy

Improved fire protection, low emissions plus insulation in a product convinces in the navy. Areas endangered particularly in fire like cold-storage areas (exchange of foam purely) kitchens, ammunition depot or also packing cases.

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HSMC® – the specialist for technical insulating mortar

Vatral® stands for very light mortar with a variable fibre matrix, ceramic and nano-based inorganic hybrid binders, different mineral closed-cell micro hollow spheres as well as functional additives.

Vatral® mortar resembling a kneading or modelling Clay which can easily distributed and adjusted to different forms.

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Vatral® Defence A1

Mortar

Vatral® Defence A1 – the fastest solution for the closure of remaining gaps

Vatral® Defence A1 is a ready to use, pasty mortar.

It is self-hardening and easy to process by hand. The specific properties – the smoothness and the extra low tare weight – make the mortar the ideal solution for a mineral closure of remaining gaps of cable feedthrough. Even bore holes can easily be filled planar on the component surface.

For the isolation according to German LAR and the closure of remaining gaps of many approved systems Vatral® Defence A1 is the fastest and most effective
solution.

Especially small remaining gaps induced by core bores can be filled easily and reliably even under space limitation.

By the professional closure of gaps a persistent and efficient fire protection can be guaranteed.

Your advantages of Vatral® Defence A1:

  • ready to use without stirring
  • easy to process by hand
  • ideal for closing remaining gaps according to German MLAR – especially under space limitation
  • processible without casing – also in ceilings
  • melting point ≥ 1000 °C
  • measurement thermal conductivity (λ10) = 0,052 W/(m·K)
  • application direct on pipes in walls/ceilings (German MLAR 4.2 and 4.3)